baker1983
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Posts posted by baker1983
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Lupo is finally alive and drove it about 20metres to put in a different spot at work! Yippee just need to figure out oil pressure warning light, wiring checks out good so thinking maybe faulty instrument cluster
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Yes mate
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Yes just get an old pair of like grips, exhaust clamp same size as intercooler piping and just some random big washers. Just remember to chop washer side of mole grips down a little
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Oil pressure wise I checked it today,4.5bar cold cranking with a battery booster to up rpm so no oil pressure issues only thing I've found is mk4 golf switch is 1.2-1.6bar and lupo is 0.3-0.6bar.havnt run it since as still building exhaust system
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Just a reminder to all doing 1.8t looms don't forget to run the Kline wire from ecu. Most later ecus are me7.5 and pin 43 big terminal is Kline,grey/white
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No because I've put the mounts on at an angle it gives me better clearance for diff,driveshaft angles and sump clearence
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Yes mate, not great at tig welding yet but only started doing it on this!
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No that's cool!
I think it's because I'm using the stock mounts because the bracket that bolts to the engine cambelt side is really thick and curved and I wanted to make it possible to do cambelts and water pumps in place!
I've got to cut a bit more out of gearbox side so I can slide engine over little as alternator belt will foul!
I'm still in garage now trying to sort out looms!
4 late evenings now but just got it all labelled up now just need to join it all up!
I'm a long way off yet
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Use your donar car pedal and loom saves playing with even more wires!
There is noway that engine would of fitted without chopping chassis rails and using both original mk4 mounts, I want to make it look like a factory fit.
I wish I'd started cambelt side and chopped gearbox side chassis leg as wouldnt of needed so much but the way I've chopped the chassis and plated it means I can do cambelts and water pumps in place
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I just got a piece of stainless steel, chopped it about, bent it and then riveted it to the wheel arch/bulkhead and put some riv nuts in prior to fitting so I can remove pedal!
I'll worry about the fusebox at a later date
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A little update massive progress
Found out this morning in a trial and error test fit to see if lupo outer cv joints fit mk4 golf driveshafts, guess what
THEY DO ?
So got cvs fitted then trial fit shafts, both way to long, take to local engineering comp and get them to cut them in half with a bandsaw, then refit and load up suspension, line up driveshafts and use jubilee clips to mark, take back to engineering comp, bandsaw again and a **** load of weld
Modified original golf engine stabiliser to fit these brackets, not going to be any sway on this one
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Hi all, starting a new thread with pics.
A word of warning if anyone is going to attempt this build make sure your either a qualified mechanic,skilled welder,naturally blessed at practical work and most of all patient!
Basically if your going to use mk4 golf engine mounts and gearbox mounts there's alot of cutting and welding to do, I had to cut a massive chunk out of the o/s chassis leg to fit, next time I would do engine mount first as would of been easier to cut n/s chassis leg for gearbox mount.
A good tip also is put the mounts on pissed as gives you better sump clearance and once stabiliser fitted you get a better driveshaft alignment.
Forgot to say its being rigged up with a k04 ?
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I've done a 1.8t audi awt engine which is same as aeb to a mk1 golf gti, I found the build easy as used 020 original gearbox and bought the engine mount, only extras needed are golf alternator carrier, tensioner and manifold the rest I used custom parts ie intercooler,intercooler pipes etc
I'm currently doing a 1.8t in a lupo what the f**k have I let myself in for.
Going to update some pics later
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Already have, doesn't list it under lupo but does under polo with same engine
Thanks
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The build is getting started:-
Engine
Gearbox
Ecu
Loom
Clutch pedal
Gear cables
Throttle pedal
All removed from golf
Started stripping lupo
Dash out
Wipers off
Loom stripped back
But now I'm getting stuck, I can't find any wiring diagrams for 1.0 lupo so I can splice looms together to get all the dash working!
Hope someone can help please
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Does anybody know if the different coloured multi plugs under fusebox directly fit coordinating colours on lupo loom and work Rev count temp sens etc
Thanks
The 1.8t build has begun aaarrrggghhh
in Tuning
Posted
All my wiring info is at work but I'm sure I can help.
Best trick I can suggest is make sure you have loads of caffeine available and defo need to buy a copy of VW elsawin to help